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Miniaturized, Superfinished Medical Devices with PECM

Pulsed electrochemical machining (PECM) is applied in medical device manufacturing where precision features, burr-free edge conditions, and repeatability across production volumes are critical to device performance and manufacturability. Voxel applies PECM to medical components with complex geometries and tight feature requirements, supporting consistent material removal without introducing tool-induced damage or residual stress. PECM is adept for medical applications where miniaturization, surface condition, and production consistency must be tightly regulated.

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Orthopedic

Voxel applies PECM to orthopedic components such as bone plates, fixation devices, and staples where edge quality, feature consistency, and repeatability are essential to both device performance and downstream manufacturing processes. PECM enables burr-free machining and finishing of precision features without mechanical loading, reducing the need for secondary deburring operations. Through the use of custom cathodes, Voxel supports consistent feature replication across parts and production volumes in materials commonly used in orthopedic applications.

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Cardiovascular

​Voxel supports cardiovascular device manufacturing where miniaturized features, tight geometric control, and consistent surface condition are required, often at small scales that challenge conventional machining methods. PECM enables controlled material removal for fine features and internal geometries without tool-induced deformation, supporting designs where dimensional stability and repeatability are critical. The process is well suited for cardiovascular components where precision, consistency, and scalability must be balanced within highly regulated production environments.

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Surgical Tools

Voxel applies PECM to surgical device components, including stapler anvils and surgical end effectors, where feature accuracy, edge condition, and repeatability directly affect device function and reliability. PECM enables the machining and finishing of complex features without burr formation or mechanical distortion, supporting consistent performance across production runs. Custom cathode designs allow Voxel to deliver feature-to-feature and part-to-part repeatability for surgical components requiring precise interaction with tissue or mating hardware.

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info@voxelinnovations.com

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